“Thermally Conductive Grease” is an alternative name to ‘thermal paste”. It is also called a “thermal compound”. Similarly, we also know, it is used to eliminate the gaps and to transfer the heat between two surfaces. Alright.! Now what about the Thermally Conductive Silicone Grease.? It is the most commonly used type of thermal grease, with several other related features.
Today, we will deeply analyze the manufacturing ingredients, features, application methods, and advantages of silicone thermal grease. As the electronic industry is growing rapidly, the demand for thermal management solutions at a parallel is also increasing. So in this scenario, how businesses and consumers can prefer silicone grease as a better option in terms of both price and performance?
Composition of Thermally Conductive Silicone Grease
Manufacturers at an industry level manufacture silicone grease using a combination of silicone material as a base and secondary ingredients including oxide, zinc oxide, and boron nitride as fillers. They also add a composition of anti-oxidants to keep it safe and long-lasting. After passing through the different phases, this combination produces a durable, flexible, and stable creamy product (grease or paste).
- Raw Silicone as Base Material
- Oxide, Zinc Oxide, and Boron Nitride as Fillers
- Phenolic, Thioester, and Silicone Stabilizers as Anti-Oxidants
Overall, the manufacturing process of silicone thermal grease takes place under the supervision of an experienced team. They deeply monitor everything utilizing the latest technology, standard chemical formulation, and manufacturing machinery. Not only that, but they also keep a strong eye on adopting an eco-friendly operational structure to minimize environmental impacts.
Once the manufacturing phase is completed, the team conducts a quality/performance test to conclude the final results. After successfully passing the quality control test, the product is sent to the packing department. Where the packing team is ready to wrap the products with proper company branding, user manual, and specifications. Finally, the stock is delivered to the warehouses as per requirement.
Features of Thermally Conductive Silicone Grease
– Easy to Apply:
Silicone Thermal Grease is easy to apply, even beginners can do it without any problem. They only need to follow some basic requirements like how to clean the surface, how much quantity to apply, and how to reassemble components.
– Affordable Prices:
Another benefit of preferring silicone thermal grease is its affordable price tag. It efficiently meets the requirements in terms of both quality and performance. Moreover, this is the most commonly used type of thermal grease in the electronic market.
– High Thermal Conductivity:
Offering high thermal conductivity is another main feature of silicone thermal grease. It effectively fills the air gaps utilizing the flexible power of silicone material and other ingredients. Comparing this feature parallel to its price range, it is highly beneficial to choose.
– Temperature Range:
A wide range of operating temperatures is also among the most notable features of silicone thermal grease. According to benchmark reports, this grease can easily provide stable performance in temperatures ranging from -50 Degrees Celsius to +200 Degrees Celcius.
– Electrical Insulation:
If we talk about electrical insulation, thermally conductive silicone grease no doubt provides a remarkable level of electrical insulation. Such features help to ensure safety parameters with minimal chance of short circuits or other related damage to components.
Reputable Brands Manufacturing Silicone Grease
Keeping in mind the aspects of business-to-business (B2B) approaches. We have short-listed the following brands to choose from.
– JiuJu:
Dealing with the industry by offering quality & performance-oriented products for the last 20 years. JiuJu has expertise in manufacturing thermal management solutions for electronic components at a larger scale. They manufacture Thermal Pads, Paste, Grease, Gel, Adhesives, and Tapes. Their business partners blindly trust JiuJu for the reliability of its products and long-term relationships at discounted prices.
– Thermal Grizzly:
Thermal Grizzly was found back in 2013. It’s a German brand and manufactures heat-controlling solutions like thermal paste, pads, liquid metal, and applicators. Compatible with all kinds of CPUs, GPUs, and other electronic components.
– Arctic Silver:
Similarly, Arctic Silver is also a known name in the thermal solution market for manufacturing various products. For example, thermal compounds, pads, and other related accessories. Arctic products are compatible with CPUs, GPUs, and Consoles.
– Noctua:
Noctua is an Austrian-based company known for manufacturing PC cooling fans and air coolers. But their thermal paste also owns market-level standards. PC enthusiasts prefer Noctua products in combo to equip their high-end computer machines.
– Dow:
Formerly known as Dow Cow, Dow is a reputable brand famous for its silicone-based thermal grease. Their products are best compatible with several electronic devices, including CPUs, GPUs, Consoles, and other industry equipment.
Uses of Silicone Grease
Following are the components where thermally conductive silicone grease works effectively.
– CPUs/GPUs:
Thermal Silicone Grease is commonly used in CPUs & GPUs to improve heat transfer from the heat sink to heat pipes or cooling systems adeptly.
– Power Supply Units (PSUs):
Silicone Grease is placed inside the power supply units to manage the rising temperature while operating under the full load to handle the power system.
– Other Electronics:
Components including gaming consoles (Playstations, XBOX, Nintendo), smart mobile phones, and smart TVs also use silicone grease to disperse the heat-generating elements.
– Light Emitting Diode (LED) Components:
LED components such as lights, modules, boards, and circuits are also equipped with high thermal conductivity of silicone grease.
– Automotive Components:
Silicone Grease is also applied to several components in simple and electric vehicles (EVs). Notable examples are battery systems, car computers, and LED headlights.
How to Apply Silicone Grease
The proper application of thermally conductive silicon grease is essential, or else you can risk the life of its components. Look into how one can correctly apply silicone grease.
– Must-Have Accessories:
- Appropriate amount of Silicone Grease
- Soft Piece of Cloth & Cleaning Liquid
- Gloves for the Safety of Hands
- Applicator to Apply the Grease Efficiently
– Clean the Surface:
- Clean the surface of both the heatsink & component using a soft cloth dipped in isopropyl alcohol.
- The surface must be perfectly cleaned with no dust marks or spots left behind.
– Apply Thermally Conductive Silicone Grease:
- Applying the exact amount solely depends on the type and requirements of the component.
- A small component with a small surface will need a smaller amount (pea-sized) of silicone grease.
- A large component with a large surface will need a larger amount or as per the specification of the product.
- Try to use a proper applicator to apply silicone grease more effectively
– Install Back and Test Performance:
- After applying the silicone grease, re-assemble the component and install it back.
- Turn on and measure the temperature level under a certain amount of load for a certain period.
- If any abnormality occurs, repeat the process and check again for improvements.
Last Words
Where there is manufacturing of electronic components, there is a need for thermal management solutions too. In between the available options, a Thermally Conductive Silicone Grease is the most widely used thermal management solution. It is an efficient, budget-friendly, and easy-to-use type of thermal paste.
The main aspect is how wisely businesses/consumers choose a brand to fulfil their needs. They should always prefer renowned manufacturers to obtain thermally conductive grease. Check out JiuJu‘s quality products and get your quotation if you don’t want to compromise on the performance and prices of the products.
